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DIY Cargo Cover

34K views 13 replies 4 participants last post by  Techsus  
#1 ·
I was thinking of either tinting the windows or getting a cover. After some research I found that tinting would likely cost about $200.
So I started to look into a cover - hey it is still a tough economy no?

Even Rav4World doesn't have too many people using a cover, though I did find one person with a DIY plywood cover. I don't have a workshop or the tools to cut plywood pieces so my only solution was a fabric cover.

So for any more of you looking to make a cargo cover for your Rav, here goes. This is what you need,

Hollow curtain rails (Home Depot)
Wooden dowels that fit inside the hollow curtain rails (Home Depot)
Some kind of fabric, lightweight and not see through.
Small hooks with diameter that will fit in the headrest holes in the back seat.
Fabric glue.
2 Springs.
Ability to sew or a sewing machine.

Use some newspaper and measure the area you need covered.
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Cut out the pattern from the fabric.
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Glue the edges together for a more polished look. Make sure to leave enough space at the proper ends so that the curtain rods will go through!
I glued and sewed some of the edges. If you have a sewing machine, just sew all the edges. I don't have one so all I get is glue and sewing for reinforcement.
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Cut the wood dowels to the right length and insert them in the hollow curtain rods.
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Before adding the second end of the hollow curtain rod, add a spring! Now the two ends of the curtain rod will compress and will fit right into the small screw holes in the rear door frame!! Makes it easy to remove the cover when you need to.
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Add the hooks to the headrest holes in the back seat. I don't use the rear headrests but if you do an alternative is to use something that will tie them around the headrests.
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The hooks will hold the end behind the seats! Now I should have bought smaller hooks. I'll get to fixing this later.
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Now just install the other end to the door frame and you're done!! Covers the rear area and is easily taken out.
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Total time was only a few hours cause I took my time to make sure it looked good. Great project for a rainy day...which it is in Vancouver, a lot!

Total cost was about $40.
This would be less if I knew what I was doing. I bought 3 dowels when only 2 was needed. I bought a huge swatch of fabric when a smaller one would have done. Also, when I bought the fabric at the fabric store it looked grey - to match my interior. But after I started working on it I realized that it is more of a dark green. Too late! I already cut the fabric! So you may want to take the fabric near the window of the store to see the color in natural light.

I'll also get around to tweaking it so it doesn't sag in the middle so much but I'm happy with it already!
 
#4 ·
Would you please elaborate on the dowels & curtain rod? I'm not sure why you need the dowels? Is it because the curtain rod isn't long enough? The spring is a good idea-- does Home Depot carry those? Back to the dowels-- do they stick out of the ENDS of the curtain rod? Still not sure "why the dowels" but if you can explain, I'll send photos when I do mine!
GREAT job! Thanks.
 
#6 ·
Will they have an OEM cover for my 4.1 model, she's a 1998?
THANKS!
 
#7 ·
yep i just got mine like 6 months ago from my local dealer, they had to order took about a week before they got it, the new ones available now are black, also this stuff is not listed on their electronic catalog you will have to use the analog way by looking up the part number on the accesory book, i believe you can buy just about all the accesories for the original ravs still, they are still expensive some of them but the cover is the cheapest and most useful one by far. the guys at my dealership where extremely helpful and let me spend a few minutes just looking through the book of accesories i saw the rear bumper hitch the rack bars the cargo cover the bike carrier and they could order all these parts
 
#8 ·
Wow. You guys are great, thanks. What is the PART NUMBER for the 1998 2-wheel drive RAV4 cargo-bay cover, base model, 4-door (of course) (see my album OK?) and the PRICE?
Thank you!
 
#9 ·
well like i said the part number you will have to find out at the dealer, i cant remeber the exact price i believe ti was 38 dollars i think and the cover will work for 96-2000 4 or 2 door makes no difference just go to your local toyota dealer and ask about it they should be able to help you if not i can try to find out for you if you cant
 
#10 ·
Techsus,
The curtain rod is hollow. I put the dowels inside the curtain rod to hold the spring in. Otherwise the spring will slide down into the hollow curtain rod. Rather useless then just making rattling noises. ha!

I never went down to my Toyota dealer to see if they had an accessories book. I always thought that they wouldn't have anything that would fit my old Rav. Still, I'm happy with what I made. I'm sure that the OEM will look better but at least you have an alternative if your dealer somehow can't order it.
 
#11 ·
ecuadorche--
and VanRAV--
Hi again. My Toyota Parts Dept. had a tough time finding the cargo cover OEM for my 1998 RAV4. He had to call me back finally-- said he found one, it's $55.00. I thought that's steep (since it's made of PLASTIC!!!) and that I can make one myself for less with a whole lot MORE choices for fabric... and real fabric not just plastic.
I understand now about the dowels-- you're just using ONE curtain rod (I thought you were using two)-- and you let the dowels hang out EACH END of the curtain rod, with that spring in the middle...
great idea by the way!!!
Now I get to figure out what kind of fabric to get-- cotton twill, camoflage, leather or simulated leather... WOW!!!
 
#12 ·
actually the cover that i have is black canvas with a plastic backing, when snow falls in when i open the door the water stays on top and doesent end up on my sub!! 8) and yeah I thought it was less than that although i dont really remeber since i ordered that and spark plugs a back windshield wiper and something at the time, i can try to get part number if you like, and a quote and also my dealer gave me some sort of wholesale discount that took off like 10 or 8 bucks of original price, like i said my dealer was awesome
 
#14 ·
Yeah, your Dealer IS awesome! I told mine, hey I can get that $55 cover online for $49, how about it? He didn't care. He said it was their policy! I said, "You'd rather have $0 zero than $49 bucks? Guess so!
UPDATE: I'm going to make my own. For $55 + tax... I could make 10. I'll pick some really COOL fabric. There's a lady at my local Hancock Fabric Store who helped me do the cover to my center console (see My Album), she loves it when I come in--gives her something to do. We'll make an AWESOME cover for a lot less than $55 and it won't be plastic.
I'll do the stitching myself on my Bernina, so it'll look just like the Vino 125 Scooter seat cover I made-- like it came from a FACTORY!
Thanks you guys!