Regarding the 2021 Hybrid AWD system - if the rear battery ever runs down the rear wheels will not have power and there will be no AWD. Is this possible? In another forum someone replied that the gas engine will recharge the rear battery whenever the rear battery gets low - like 20%. If I drive 20 miles at 10mph over sand, I don't want the AWD to give out.
This concern has been brought up before, but I don't think anybody's ever actually tested it out to see what happens.
In the absolute worst case, it's probably possible to completely run down the battery. The generator (MG1) can produce up to 31 kW of power while the rear consumes up to 40 kW. So to spin the rear wheels at maximum power there has to draw at least 9 kW from the battery. There's a 1.6 kWh battery, so it could sustain this for less than 11 minutes. And in practice it's less than half that (the battery generally maintains a charge somewhere around 50 to 75% and isn't allowed to drain completely to avoid damage, and power is also used in the front as well).
However, that's not how the system works in practice. The rear wheels aren't simply running constantly at maximum power all the time. AWD is on-demand, meaning that the rear wheels will only apply power when there's slip. And that isn't necessarily going to be full power, either. As long as the average power stays below 31 kW, the generator will be able to keep up and maintain a minimum power level in the battery.
Look up the Alex on Autos video on towing with the RAV4 hybrid. It's not exactly the same thing, but it should show you what I mean. Towing also requires more from the electric system, adding extra power to get the weight up hills, etc., and one thing he notes is how well the battery level is maintained.
So, what would happen if you did somehow get the battery level that low? I'd love for someone to test this out! It's theoretically possible for AWD to work without any battery at all (just run the power directly from the generator to the motor), just at reduced maximum power, and I wonder if Toyota's electrical system supports that. I also wonder what protections and contingencies Toyota put in place for this (would it run at reduced capability, throw error codes, etc?).
I wouldn't worry about it. It's theoretically possible, but not in any situation you're going to encounter in the real world.