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2011 Limited V6
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Discussion Starter · #1 · (Edited)
RAV4 DIY Custom Trunk Shelf Build

I found myself wanting more trunk storage for some extra summer items without having to sacrifice access to the lower hatch or take my tool bags out. Here is a quick sketch I did for the general idea I had, I have 2011 but this should work for many different years.
Car Land vehicle Vehicle Motor vehicle Hood


I used 2 shower curtain rods (extendable to 72") from Walmart, about $10 each. They fit perfect across the back in the holes already in the car.
Car Motor vehicle Vehicle Automotive design Trunk


Next I used 1/2" MDF, I bought a 2' x 4' sheet $13, and picked out a relatively straight 1x2x8' furring strip $2. I kept the MDF 4 foot wide but cut the depth of the shelf down to 18". Then I cut the furring strip into two 4 foot sections, stacked them and drilled them together. Then I drilled the strips to one outside edge of the shelf. (Pre drilled all holes - highly recommend so nothing splits)
Table Saw Motor vehicle Automotive tire Wood


I used some black Automarine carpeting from Menards for a covering, 3' x 6' section for $10. Then used spray adhesive $7 to attach the two together. Secured some of the edges with a few staples from a staple gun. (Black spray paint on sides so I didn't have to fold carpeting over edge, and cut flush with edge)
Furniture Wood Table Rectangle Automotive design


Next it's a little hard to see but I put 2 short screws on the bottom. 3.5" from the long edge, and each 10" in from the short edge. I then put 2 more short screws up on the little wall I added also 10" in from the edge to line up with the ones underneath. I drew a diagram to see what I'm talking about.
Light Automotive lighting Rectangle Font Handwriting


The screws are not sticking out very far and aren't in the way, just enough to use a couple bungees $4 to secure the shelf to the shower curtain rods without the bungees falling off
Hood Motor vehicle Automotive lighting Vehicle Automotive design
Wood Plant Gesture Sculpture Tree


Here's the finished result. I'm pretty happy with it. It works well, holds a lot of stuff, and doesn't move around while driving thanks to the bungees. It's very easy to install and take out as well.
Car Vehicle Motor vehicle Trunk Hood
Motor vehicle Car Trunk Vehicle Camera lens


I'm using the back of the rear seats to also keep the items on the shelf but you could build one that has the little wall or lip on both sides so you could use it with the seats down. Total cost came out to be about $60. I already had the tools and screws used. So not bad for the final product, especially compared to people selling the Toyota cargo net hammock thing on eBay for like $80+, and this is much more sturdy and has more storage.

To ensure the safety of all passengers during a collision or hard braking incident, a commenter suggested adding a barricade so that nothing can fly forward. I really like this idea especially if there are children in the vehicle. Definitely consider doing something like this!
Vehicle Window Car Motor vehicle Hood


So I hope you enjoyed the post and maybe you will build your own or modify this design. Post photos if you do, I would like to check them out!

- Ryan S.
 

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Nice work! The black carpeting makes it look like it came with the car, and the final product is real clean. Will definitely be bookmarking this and will update if I ever end up making one. Thanks!
 

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Mostly parts from the junkyard, or tools when I go do work on friend’s cars. It would definitely make things a lot more organized and remove a lot of the hassle of having stuff roll around
 

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2011 Limited V6
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Discussion Starter · #5 ·
Nice, yeah I hear that. I was struggling with it for a couple months before I said yeah I need to so something about this. I searched for premade stuff online but didn't find anything too good. The shower curtain rod idea I got from some YouTube video and that's what kinda kick-started the whole project.
 

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Discussion Starter · #8 · (Edited)
A barrier is a good idea. The bungees hold the shelf very well. I've tried popping the shelf up to see if I could get the bungees to let go and wasn't able to. I used a good amount of force to test it, not everything I have so that I don't break anything but I feel pretty safe with it.

Also, yeah the fact that some of that stuff could go flying is true. I don't have any children but if I did and they frequently rode in the back seat I would definitely add that barrier, that's a really good idea. I added it to the original post. 👍🏼
 

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Thanks man, you got some cool posts too. I like that roof rack from 80/20! You do any maintenance related stuff for work or something?
Thanks! Lots of maintenance, just not that I get paid for- plenty of old vehicles around the homestead. I just like hands-on work so I've usually got some project or another going; hoping to escape the IT world at some point and build a nice woodshop to keep that alive.
 

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2011 Limited V6
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Discussion Starter · #11 ·
Thanks! Lots of maintenance, just not that I get paid for- plenty of old vehicles around the homestead. I just like hands-on work so I've usually got some project or another going; hoping to escape the IT world at some point and build a nice woodshop to keep that alive.
There you go, the IT work probably pays pretty well though and it's easy on the body! It's nice to have easy-to-manage work that can support your hobbies 😎👍🏼
 
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