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Also, what's the deal with this video? Does that not work?
I didn't try on my 08 Rav4, but with my 08 FJ (and many other Toyota models), the instructions seem to be the same. I ordered the fob keys from eBay and this is what I found out:
  • Circuit board (FCC ID) is for locking/unlocking doors and tiny chip is for starting the engine.
  • FCC IDs need to match so that you could program (using your master key) your key to lock/unlock doors.
  • The tiny black chip (mine is 4D67) could be programmed (using the ignition 5times + door 6 times method) for your key to start the engine. (Note: I think once the new chip is programmed to match your car ignition, it cannot be reprogrammed for a different car. You have to buy a new chip).
  • I didn't have to go through TechStream software to do both on my 08 FJ.
  • HomeDepot and Ace Hardware may cut your keys for free, really depending on the staff.
 

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What's that method?
You could find the instruction video here:
It seems it works for Rav4 03-09. The same method worked for my 08 FJ. You can buy the blank key on ebay. Just try to make sure the key has the same FCC ID (for programming remote) and the transponder chip (for turning on the engine).
 

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