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4.2 01 Rav4 oxygen sensor problems (2.0 VVTi)

13K views 68 replies 3 participants last post by  TuttiFarutti  
#1 ·
Hi! This Oscar from Barcelona. I just registered in this forum cause im going crazy with some sensor problems and im unable to find solutions here in Spain.
As i had the MIL light up in the panel i went to a shop and some error codes appereared indicating that some oxygen sensors should be replaced. After i was very clear with the guy telling him “please get the OEM references” he decided to install Bosch sensors. The light came up again🤬
After that he said now the error code was from upper sensors so i decided to replace them by myself. I got some Denso sensors DOX-0246 and DOX-0242. I went back to the shop, the guy made a reset and after short time boooom surprise light again.

ive been reading post here but i decided to register say hello to all community and hoping for slme specific help

thanks in advance
 
#2 ·
Welcome to the forum, and sorry to hear of your troubles.

As you have replaced both sensors with good quality OEM/OE parts (and well done with that, a very good move), the trouble is somewhere else.

Do you have the original codes that were set? This may give us some direction to help you. The problem we have at the moment, is that it could be one of many things. Yes it could have been the sensor or heater, but it could be a circuit code. It could be lean or rich codes, could be a misfire/mis fuel - the list goes on.

As the light is on, may I suggest you buy an OBD2 reader - one that can read codes, but also show some live data - we can probably help then. A reader around 50 euros will probably do the trick. If you get the codes, please let us know, and we can help.
 
#6 ·
Hi again! Im back with some codes. By the way, the autel works amazing.
Error codes:

P0420
Catalyst System
Efficiency below threshol
Bank 1

P0430
Catalyst System
Efficiency below threshol
Bank 2

New sensors that the shop installed:

bosch 1 st/pc
LS 31687
0 258 986 687
-760

(both of them are the same sensor)

im not a pro guy but for some reason i think the problem is with new sensors.
Thanks in advance
 
#7 ·
Those codes most certainly help, but what ever you do, until we have worked out the exact problem, hold fire on the parts canon (cats are not cheap!!!!!)

Can you get hold of live data from your scanner - I will try to look too. I would need to see the upstream and downstream O2 readings when the car is in fuel control (closed loop).

Can you also post short term fuel trim and long term fuel trim for both banks at idle (700 rpm), and 2500 rpm please - this will be a good start
 
#13 ·
Some good data from your scan tool, and thank you for posting those images.

At idle, both of your air fuel ratios at around 3.2V means the ECU is in good control. You are running rich slightly, as the ECU is removing circa 7.0%. At 2500rpm, this reduces to circa 3% being removed.

Both of the rear sensors are at 0.64 to 0.74 - again slightly rich but not really a problem. So, if they are genuine Bosch, they are alive and talking as best I can tell.

One to note from the figures is that your MAF seems to be reading low - suggest you use the proper MAF cleaner and give the wire a decent spritz. If you look at the wire (do not touch it) does it look dull and dirty, or shiney? it needs to be clean.

If the ECU is thinking under on the air flow it will remove fuel.

Also, over a 2 minute period, again in fuel control, can you tell me the maximum and minimum readings of both sensor 2's please.

I am going to be partially offline over the next week, so it may take a little time for me to answer - I will get there tho :)
 
#14 ·
Some good data from your scan tool, and thank you for posting those images.

At idle, both of your air fuel ratios at around 3.2V means the ECU is in good control. You are running rich slightly, as the ECU is removing circa 7.0%. At 2500rpm, this reduces to circa 3% being removed.

Both of the rear sensors are at 0.64 to 0.74 - again slightly rich but not really a problem. So, if they are genuine Bosch, they are alive and talking as best I can tell.

One to note from the figures is that your MAF seems to be reading low - suggest you use the proper MAF cleaner and give the wire a decent spritz. If you look at the wire (do not touch it) does it look dull and dirty, or shiney? it needs to be clean.

If the ECU is thinking under on the air flow it will remove fuel.

Also, over a 2 minute period, again in fuel control, can you tell me the maximum and minimum readings of both sensor 2's please.

I am going to be partially offline over the next week, so it may take a little time for me to answer - I will get there tho :)
Thanks a lot Bigphil!!😍 No worries about answering buddy…. Im very thankful even if it takes you 2 weeks.
Theres a part that i dont understand… maybe because language:

“Also, over a 2 minute period, again in fuel control, can you tell me the maximum and minimum readings of both sensor 2's please.”

what does “fuel control” and “closed loop” means??? I will try to send what you are asking me.

Also i read in the forum about MAF and im ordering today the cleaner.
 
#16 ·
Apologies for using the strange terms, let me try another way :)

On your scanner, start the engine. The scanner has data called fuelsys A and B. In OL (open loop) the ECU is using default settings to warm up the engine. For full control, the ECU needs to be in fuel control and this is called closed loop (CL) - one of you pictures shows this.

What I am looking for is to see if the down stream sensors are alive and talking to the ECU when the car is in closed loop. When fuelsys says CL can you look at the voltage reading of both sensor 2's over say a 2 minute time scale. If they are reasonably stable, then your cats are good. If they are oscillating, potentially your cats are not doing their job.

After 2 minutes, can you very briefly rev the engine to 5000rpm (less than a second), and then return to idle. Can you tell me if the voltages on the rear sensors vary between 0.1v and 0.9v? This will determine of the sensors are working ok, and are not lazy.

Hope this is better for you my friend. If not, no worries, happy to keep explaining for you :)
 
#17 ·
Just looked at your introduction, and it is a sweet looking Rav.

Could you look at the exhaust please. As you have both bank 1 and bank 2 on your 2.0 engine, you have one of the special engines that have 4 sensors (2 upstream and 2 downstream) - please could you confirm there are 4 O2 sensors (and not 2) - it is just to ensure we are looking at the right specs and wiring diagrams
 
#19 ·
You are lucky my friend to have that engine in there - well worth looking after and getting back up to specification.

As we are (at the present) dealing with rich running (ie too much fuel or not enough metered air), can you look at the engine air filter too - if it is dirty/dusty it will need replacing too.

We need to give this engine the best chance we can to run sweet :)
 
#21 ·
Morning! I had no time to make the last test u recommended me but have Some feedback.

after i cleared the error codes, I could drive the car during weekend almost 80 miles before the light came on again.

I also bought a MAF cleaner and a fuel system cleaner (just in case).

I will be able to check the procedure and make MAF cleaning on friday I guess, which is day off here.

feedback soon.

have a good day!!!!
 
#24 ·
Hi! Posting feedback:
I already did the MAF cleaning. Its easier than changing a flat tyre. I just unpluged 4 bolts (2 air filter carcas and 2 smaller ones in MAF sensor).
Air filter is OK as you guys can see (in fact it was new)
I bought the Liqui Moly cleaner and used whole can to clean the MAF. Im surprised that the sensor has that petroleum looking “drop”. Is that OK?

I will put it back tomorrow morning. I let you some photos here.

cheers guys
 
#29 ·
Well done on that work - the wire I can see is so much cleaner. I think the wire and the drop on the end could be the temp sensor - is the connector a 5 wire connector? if so there are both wires in there.

Is there a wire inside the end of the circular tube too - just checking to be sure

The MAF readings should work immediately, so either hot or cold will do
 
#31 ·
Well done with the cleaning, it was well cruddy as you say. Please can you ensure the thin metal is clean too - again with MAF sensor cleaner using the process above - do not touch it.

With those so cruddy, the readings will be way off, and there is simply no way the poor ECU could get your engine to run sweet.

What we must bear in mind, is that there may be multiple things wrong (not saying there is, but we need to think). if we clearly identify an issue, we must correct it (MAF/IAT in this case), then verify if we have solved it, or continue to chase. This is exactly the process I am going through with another fellow member

We will get there