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Looks like this fix has worked for at least 4 people. $259 is a whole lot better than the cost of a refurbed tranny. Best thing is you don't even have to drop the tranny out of the car. My mom's car is still running great a year later. If you are having the same issue, it's worth a shot to give this a try.

Glad to help.

I still have the links if anyone else needs them. And I can refer you to the others that have done this same based on my instructions in case they have any tips as well.

Could you send me the links as well? Thanks
 
Let's try posting this again with links. The links do get outdated after a while so message me if something doesn't work for you. A few other people on this forum have done this and I all seem to have had the same result as me with a correctly shifting transmission.

.....
You will need the ECU reworked either way. The hard parts will get destroyed again if you do not fix the ECU....

Here is the original post, with updates due to link changes. Only try this if you have a fair amount of competency when it comes to auto repair. I can only speak for myself when I explain what fixed my transmission. It is up to you to determine which of your parts need to be replaced. Might be the same, might be completely different. I hold no responsibility if you make it worse. I just wanted to spread the knowledge of what I did to hopefully help someone else in the same position.


I had the same issue on my moms car. The ECU was shifting wrong for too long and eventually messed up the transmission to where she did not have 3rd, 4th or reverse. I kept getting told I was going to have to pay $4000-$5000 to have the transmission rebuilt by tranny shops. With a little research, some luck and some faith I went upon the following fix. Keep in mind, I have never worked on a transmission and I cannot promise you yours will be broken the same way, but if it helps you then I thought I would pass on my experience.


First, make sure you get a reworked ECU otherwise it doesn't matter if the transmission itself is working as it should.
Drop the transmission pan to get all the fluid and metal shavings out.
Jack up the front drivers side of the car.
Remove the front drivers wheel.
At this point you should be able to see the back of the transmission
There is a rear cover on the transmission that you can remove without dropping the transmission at all.
See this video on YouTube for a walk-through. Even though he has the tranny out, you can do with part with it still in. Start around 3 minutes in


Once you have the cover removed, you will see the Direct Drum
See below links for order of parts along with part numbers to help you along

Whatever It Takes Transmission Parts


http://natpronet.com/trans/U140.pdf


Remove the inner fluid tube as shown in the youtube video
Now you should be able to pull on the Direct Drum (555 in diagram) and it should slide out. In my case, the clutch pack inside this drum was completely shredded and the rear Sun Gear (575 in diagram) came out together which is fine.
Since the clutch pack that goes between the Direct Drum and the Sun Gear was so far gone, both the Direct Drum and Sun Gear itself where banged up and needed to be replaced along with the clutch pack. Looking further into the transmission, it didn't look like anything else was damaged. The next clutch pack seemed fine and nothing looked torn up.

I was lucky and able to find a used Direct Drum for the U241E transmission on eBay that had the clutch pack (diagram 878 through 126) and piston (diagram 565) already inside it and ready to go. Otherwise you have to buy all the components separately and put together which isn't too difficult but finding all together was definitely a plus.

Direct Drum
U140 Direct Drum [U27555] - $99.99 | Cobra Transmission


Sun Gear
U140F, U241E Rear Planet Sun Gear Hub [A27614A] - $80.99 | Cobra Transmission


Both together are less than $200. Just make sure the Direct Drum comes with the clutch already in it. It looks like it is in this link.

Try to get all the metal shavings out if there are any you can see in transmission. Most should be on the magnets in the pan, but just get whatever you can out from anywhere you see them.

Make sure all bearings and washers are transferred from old gears or replaced. There was one inset on the Sun gear that doesn't look like it comes off, but it does.

To install the new Sun Gear I had to remove the next clutch pack from the transmission since it was easier than trying to line up all the gears as it twists into place. Removing the clutch pack is easy, just take the clip off like in the video and pull all the pieces out noting what orientation they are and in what order they go on. Good time to inspect that clutch pack. All my clutches still had writing on them, so they all seemed good to go. Once the clutch pack was out I was able to put the Sun gear in all the way. Now put the clutch pack back in the same order it was in until you get it all clipped back together.



Once you have that in, slide the Direct Drum back in lining up the teeth on the clutch inside it with the Sun gear. I'm skipping the step of putting together the clutch pack and piston inside the Direct Drum since I did not have to do it.
Once you have the Direct Drum on and pushed all the way in, you just have to replace the fluid tube and put the rear cover back on. I used a little transmission silicone to prevent leaks.
Put the clean pan back on and fill with fluid.

Drive it and see if the problem persists. Mine was fixed and shifted perfectly after not having 3rd, 4th or reverse at all.

It's possible only the clutch pack is toast and the hard parts are still good on yours, but my mom had driven it for a good while while messed up so I felt I need to replace them since it looked like they had been grinding together.


I really hope this helps. Like I said, I have never done anything with a transmission, but do consider myself to be on the more adept side of being a shade tree mechanic. I wanted to find a way to not have to spend $4k or drop the transmission and somehow was able.

I cannot guarantee this will fix your transmission. It is up to you if you are competent enough to take it apart and inspect to see what parts need to be replaced. You transmission may be messed up more or less than mine. This is just what I was able to do on mine. My mom has put a few thousand miles on the transmission since then and it is still working great.

This may be the correct two parts you need, but it doesn't look like it has the clutch on the direct drum. Hard to tell from pic.

https://www.ebay.com/itm/U140E-TOYO...2?hash=item4b37bdf986:g:d5EAAOSwBp9aehlC:sc:USPSPriority!78759!US!-1:rk:21:pf:0

I think this is the correct direct drum and you can see the clutches in it.

https://www.ebay.com/itm/1999-UP-TO...CH/233004431226?epid=658220767&hash=item364025777a:g:9LgAAOSwPv9bUkIZ:rk:3:pf:0

Here are other links that I used to gain familiarity.
http://shop.ukrtrans.biz/wp-content/uploads/catalogs/U241E.pdf
http://shop.ukrtrans.biz/wp-content/uploads/catalogs/U140E.pdf
http://akpp19.ru/files/toyota/U-140E,U241E.pdf
U140/U240/U241/U250 Hub Gear/Rear Sun Gear (167575A) | G-COR Automotive
Thank you so much, your post gave me the convidence to buy a broken Rav4 with the exact same symptoms, then I fixed it in a few hours exactly like you said.
 
Thanks. I lost reverse and 3rd and 4th slip so I'm attempting this fix on U140F automatic transmission.

Questions: How do you tell if my direct drum is a 3 or 4 gear? I count a total of 6 rings inside my U140F's direct drum on a 2.4L AWD Toyota. I see 3 gear rings that have the teeth facing outwards each separated by rings with teeth facing inward.

Are the direct drum rings the rings inside the direct drum? Will buying a direct drum assembly include all the direct drum clutch rings needed for this fix?

How do you tell a bad clutch ring from a good one? I removed the rings from inside the direct drum. The inner most rings have wome grooves circumventing the rings about 50-60% of each ring's surface area is black 8n color and about 30-40% shows metal I color.
 
Thanks. I lost reverse and 3rd and 4th slip so I'm attempting this fix on U140F automatic transmission.

Questions: How do you tell if my direct drum is a 3 or 4 gear? I count a total of 6 rings inside my U140F's direct drum on a 2.4L AWD Toyota. I see 3 gear rings that have the teeth facing outwards each separated by rings with teeth facing inward.

Are the direct drum rings the rings inside the direct drum? Will buying a direct drum assembly include all the direct drum clutch rings needed for this fix?

How do you tell a bad clutch ring from a good one? I removed the rings from inside the direct drum. The inner most rings have wome grooves circumventing the rings about 50-60% of each ring's surface area is black 8n color and about 30-40% shows metal I color.
Do you mean 3 or 4 clutch? Mine was 4 (8 rings). It seems yours is 3, I guess. In my case the drum was still ok, I only had to replace the clutch. It was obvious it needed replacement.
The rear sun gear was broken though.

Don't forget to fix the CPU's bad soldering, so the problem doesn't happen again.
 
Do you mean 3 or 4 clutch? Mine was 4 (8 rings). It seems yours is 3, I guess. In my case the drum was still ok, I only had to replace the clutch. It was obvious it needed replacement.
The rear sun gear was broken though.

Don't forget to fix the CPU's bad soldering, so the problem doesn't happen again.
Yes "clutch" that's what I meant. I have a 3 clutch direct drum. Figuring out what is damaged and what to buy is confusing because it's not clear if a direct drum assembly being sold includes the parts that nest inside the direct drum like the direct piston, direct clutch, rear sun gear or must these all be purchased separate as distinct parts. The inner most clutch ring inside my direct drum seem coated in black gunk so I figure that's toast. In gonna replace the direct drum and direct clutch and sun gear and hope that fixes things. I also got P0776 "Shift Solenoid D Performance Stuck Off" and a P0766 "Pressure Control Solenoid B Stuck Off" OBDII codes as well.
 
I bought a master kit and valve body zip kit and and replaced case and valve body seals / o rings, replaced the direct drum with a remanufactured part having the direct clutches etc installed. I replaced the sungear with a remanufactured part as well. I replaced the remaining clutch packs ( 2nd brake clutch, first-reverse clutches), all accessible through the rear case cover behind the tire. I discovered the forward drum steel clutches and friction plates were burned and grooved and the transmission speed sensor nearest to it seemed a little melted so I replaced both transmission speed sensors. The deeper I dug into the rear case components the better things looked. Anyways, I reassembled everything, started up and I lost everything. She won't engage in any gear or engage reverse. Nada. I then checked the linkage and valve body lever and they're connected so it's likely not that. I was thinking stuck brake caliper but it's not that as I can rotate the front tires when they're off the ground on a jack. I'm out of ideas. Any suggestions?
 
I cracked the rear case back open and pulled everything from the direct drum, sun gear, one way clutch, and sunshell and stopped when I reached the rear planetary. Everything up to the rear planetary was seized and wouldn't turn when I manually attempted to turn them. Fortunately I didn't find any damage. I verified that the inner piece if the one way clutch spun counterclockwise and the outer portion spun clockwise, the sungear and direct drum moved clockwise before sealing back up the case so I'm unsure why those hard parts bound up as they did.
I'm going to put ATF in a spray bottle and spray things down wicked good upon reassembly. Maybe the transmission having 165,000 miles doesn't like my partial rebuild.
 
I cracked the rear case back open and pulled everything from the direct drum, sun gear, one way clutch, and sunshell and stopped when I reached the rear planetary. Everything up to the rear planetary was seized and wouldn't turn when I manually attempted to turn them. Fortunately I didn't find any damage. I verified that the inner piece if the one way clutch spun counterclockwise and the outer portion spun clockwise, the sungear and direct drum moved clockwise before sealing back up the case so I'm unsure why those hard parts bound up as they did.
I'm going to put ATF in a spray bottle and spray things down wicked good upon reassembly. Maybe the transmission having 165,000 miles doesn't like my partial rebuild.
Did you fix the ECU first?
 
Just want to drop in. I made an account specifically for this thread, which appears to still remain active. I purchased a 2001 Toyota Rav 4 AWD Auto at CoPart in Alaska. Mine was shifting terribly, and felt like it was being slammed into park. Ordered the new ECU from FlagShipOne which took a long long time to arrive. Swapped it out, car drives great now, but does not have a L (first) gear. So, myself not wanting to invest in a new transmission, found this thread thankfully! I will be in the same boat as you guys trying to build up the courage to tear into this and replace parts. I just replaced a transfer case on my 97 Tacoma myself in about 8 hours total, so I think I can do this.

Also I have the shift solenoid B error, that's the only one present.
 
Just want to drop in. I made an account specifically for this thread, which appears to still remain active. I purchased a 2001 Toyota Rav 4 AWD Auto at CoPart in Alaska. Mine was shifting terribly, and felt like it was being slammed into park. Ordered the new ECU from FlagShipOne which took a long long time to arrive. Swapped it out, car drives great now, but does not have a L (first) gear. So, myself not wanting to invest in a new transmission, found this thread thankfully! I will be in the same boat as you guys trying to build up the courage to tear into this and replace parts. I just replaced a transfer case on my 97 Tacoma myself in about 8 hours total, so I think I can do this.

Also I have the shift solenoid B error, that's the only one present.
This video series walks through a complete teardown and rebuild of a U140 transmission. It's what I followed because its well organized, detailed and made for the home mechanic. It's not intimidating once you're in and get familiar.

Disassembly:

Reassembly:
 
Looks like this fix has worked for at least 4 people. $259 is a whole lot better than the cost of a refurbed tranny. Best thing is you don't even have to drop the tranny out of the car. My mom's car is still running great a year later. If you are having the same issue, it's worth a shot to give this a try.

Glad to help.

I still have the links if anyone else needs them. And I can refer you to the others that have done this same based on my instructions in case they have any tips as well.
Kindly send me the links and videos. My 2004 Rav is acting up same way. I have already repaired my ECM, worked for a while then, no reverse at all suddenly.
juliuskwametay@gmail.com
 
Looks like this fix has worked for at least 4 people. $259 is a whole lot better than the cost of a refurbed tranny. Best thing is you don't even have to drop the tranny out of the car. My mom's car is still running great a year later. If you are having the same issue, it's worth a shot to give this a try.

Glad to help.

I still have the links if anyone else needs them. And I can refer you to the others that have done this same based on my instructions in case they have any tips as well.
I would like to have the links please
 
Since the OP hasn't been on the forum since 2019 I doubt he'll be posting the links.
 
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Hey all,
Just joined the forum to share my experience with similar issues. 2003 rav4 automatic 2wd. I drove the car for over a year with no issues, then one day it started shifting funny, slamming into gears, feeling of braking randomly, etc. I did a quick transmission flush, (even though the old fluid was spotless) and that did nothing. I then ordered a rebuilt ecu for the car from ebay and it fixed all the issues.

Fast forward about 8 months and one day on the freeway the trans started to feel like it was slipping. The problem progressed for about a mile until the car would not move forward at all. Coasted off the freeway and by the time I reached the nearest parking space the car would not move at all in any gear. No forward, reverse, nothing. Tried disconnecting the battery for 30 minutes, cycling the key, no dice. There was also a whirring noise coming from the transmission. I figured the transmission had finally given up the ghost due to the fact that I regularly tow a trailer with way too much weight for this little guy. So I had the car towed home and ploped in the driveway.

The next day I was just curious, so I went out and started the car. To my surprise the whirring noise was gone and the car functioned perfectly. Drive, reverse, etc were all working great with smooth shifts between. So obviously at this point I'm thinking the transmission is not complete junk. I take the car for a drive and after about 5 minutes it starts to shift funny again. I turned around and by the time I got home the car would barely move. As I pulled in the driveway it was back to nothing. No forward or reverse gears again.

Let the car sit for 10 minutes, no change. Let the car sit overnight, same exact story, drives fine for 5 minutes, then completely loses composure.

I contacted the ecu rebuilder who kindly offered to inspect the ecu. I sent him my ecu, he responded about a week later saying that he found no issues, but would send a replacement anyways. The "replacement" arrived in a week, but it was obviously just the same unit with new warranty stickers slapped over the old one. I reached out again and he said he would have some new cores coming in a week and he would send me a freshly rebuilt one from that group.

We played email tag for about 2 weeks, then life got in the way and the car got pushed further and further back on my schedule until I completely forgot about it. It was parked out of the way and I have other vehicles to drive so it wasn't on my mind.

3 months later I finally remembered to email him and ask what the deal was. One of his employees responded with a phone number to call, which I did, and surprise, no answer. The next day I requested a refund and luckily they sent it no questions asked.

I then bought another reman ecu from a different company. That ecu arrived today and I put it in and went for a drive. Keep in mind that the car has been sitting in the same spot for about 4 months at this point and the battery was dead to the point that the dome light wouldn't turn on. Jumped the car and off I went. I drove about 5 miles into town with only a slight hiccup on 2nd to 3rd shifts. Drove around town making sure to stop and go as much as possible to make sure the trans really was working. Went to Dutch Bros, got coffee, then headed the car wash.

Immediately after the car wash the whirring noise came back. No clue if it was just bad timing or related to the water from the car wash. Either way I didn't even make it 2 miles before the car was back to having no forward or reverse gears.

When I stopped on the side of the road I unplugged then plugged back in all the connectors to the ecu. I started the car and it shifted very poorly up to 3rd then immediately back to nothing. I found that if I put the car in neutral while I was moving, turned the engine off, then re started the car, I would get a quick burst of a couple gears then back to nothing. That strategy was enough for me to get the car back home.

I've been sitting here racking my brain about the problem since. I came across this thread and at this point have nothing to lose, so tomorrow it comes apart. It is currently sitting on the lift in my shop waiting for me to figure out its issue. I figured since the car can go a solid 5 minutes shifting perfectly after sitting over night that there is no way it is a mechanical issue, but after all this I really have no other ideas.

I will be sure to post updates as to what I find as soon as possible. Thank you for all the great info and I'll do my best to contribute! Here's a picture of the sad rav for reference.
 
Hey all,
Just joined the forum to share my experience with similar issues. 2003 rav4 automatic 2wd. I drove the car for over a year with no issues, then one day it started shifting funny, slamming into gears, feeling of braking randomly, etc. I did a quick transmission flush, (even though the old fluid was spotless) and that did nothing. I then ordered a rebuilt ecu for the car from ebay and it fixed all the issues.

Fast forward about 8 months and one day on the freeway the trans started to feel like it was slipping. The problem progressed for about a mile until the car would not move forward at all. Coasted off the freeway and by the time I reached the nearest parking space the car would not move at all in any gear. No forward, reverse, nothing. Tried disconnecting the battery for 30 minutes, cycling the key, no dice. There was also a whirring noise coming from the transmission. I figured the transmission had finally given up the ghost due to the fact that I regularly tow a trailer with way too much weight for this little guy. So I had the car towed home and ploped in the driveway.

The next day I was just curious, so I went out and started the car. To my surprise the whirring noise was gone and the car functioned perfectly. Drive, reverse, etc were all working great with smooth shifts between. So obviously at this point I'm thinking the transmission is not complete junk. I take the car for a drive and after about 5 minutes it starts to shift funny again. I turned around and by the time I got home the car would barely move. As I pulled in the driveway it was back to nothing. No forward or reverse gears again.

Let the car sit for 10 minutes, no change. Let the car sit overnight, same exact story, drives fine for 5 minutes, then completely loses composure.

I contacted the ecu rebuilder who kindly offered to inspect the ecu. I sent him my ecu, he responded about a week later saying that he found no issues, but would send a replacement anyways. The "replacement" arrived in a week, but it was obviously just the same unit with new warranty stickers slapped over the old one. I reached out again and he said he would have some new cores coming in a week and he would send me a freshly rebuilt one from that group.

We played email tag for about 2 weeks, then life got in the way and the car got pushed further and further back on my schedule until I completely forgot about it. It was parked out of the way and I have other vehicles to drive so it wasn't on my mind.

3 months later I finally remembered to email him and ask what the deal was. One of his employees responded with a phone number to call, which I did, and surprise, no answer. The next day I requested a refund and luckily they sent it no questions asked.

I then bought another reman ecu from a different company. That ecu arrived today and I put it in and went for a drive. Keep in mind that the car has been sitting in the same spot for about 4 months at this point and the battery was dead to the point that the dome light wouldn't turn on. Jumped the car and off I went. I drove about 5 miles into town with only a slight hiccup on 2nd to 3rd shifts. Drove around town making sure to stop and go as much as possible to make sure the trans really was working. Went to Dutch Bros, got coffee, then headed the car wash.

Immediately after the car wash the whirring noise came back. No clue if it was just bad timing or related to the water from the car wash. Either way I didn't even make it 2 miles before the car was back to having no forward or reverse gears.

When I stopped on the side of the road I unplugged then plugged back in all the connectors to the ecu. I started the car and it shifted very poorly up to 3rd then immediately back to nothing. I found that if I put the car in neutral while I was moving, turned the engine off, then re started the car, I would get a quick burst of a couple gears then back to nothing. That strategy was enough for me to get the car back home.

I've been sitting here racking my brain about the problem since. I came across this thread and at this point have nothing to lose, so tomorrow it comes apart. It is currently sitting on the lift in my shop waiting for me to figure out its issue. I figured since the car can go a solid 5 minutes shifting perfectly after sitting over night that there is no way it is a mechanical issue, but after all this I really have no other ideas.

I will be sure to post updates as to what I find as soon as possible. Thank you for all the great info and I'll do my best to contribute! Here's a picture of the sad rav for reference.

Do you have a code scanner? If not get one. If so, post us your codes. I'm guessing you do since you have that kickass lift in your garage.

Did you check you AT fluid for level and color?
 
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