Cable was frayed
Aloha all,
The right cable WAS frayed. It's actually not that hard to determine. If you remove the air intake assembly, the cable ends attached to the transmission forks/levers are visible and reachable. You can feel your way along the cable all the way to the firewall as I did and determine if they're frayed or not. I had disconnected the cables from the forks/levers and was able to determine that the forks/levers shifted gears in the transmission properly. Reattaching the cables and then manually moving the forks/levers allowed me to determine the actual gear positions by seeing where the gear shift moved in relation to my manual positioning of forks/levers. I then learned that my "left" cable (relative to sitting in driver's seat) was fine, pushing and pulling properly, and that my "right" cable could upshift from 2nd to 3rd and 5th, but I couldn't downshift any, and couldn't upshift from 2 to 4. That's when i did my hand-feel along the cables and eureka found the "right" cable was WAY mangled. It was actually quite easy to remove, just need 10mm boxend wrench and ratchet to remove engine and cabin firewall grommets (metal plates and rubber grommets). Disconnect cable ends, remove grommet plates, and pull cable out of engine into cabin. Cable out.
Now, however, I was hoping to pay less than $250 for a cable. Just one of those silly comparisons, you know. $1000 for a new transmission and vs. $500 for 2 cables? Oh well, never mind. So there appears to be 2 or 3 Toyota-specific online sites that sell the cables. The first part of the item number is the concept of the cables (right vs. left) and the next set of numbers is specific to model and year. Why is a '97 camry cable $150 and my '97 rav cable $200? Again, oh well, whiny me.
Great site, thanks for the stickies and posts. Time for me to order and replace my cable and then move on.....
Moving on too leaky power steering gear and pump it appears. Hope I find helpful stickies and threads here.
Thanks again all.